BIOTRON-R AUTOMATIC MODULE

The BIOTRON-R automatic biodiesel generator and production modules represent the latest advancement from our company. These models are based on the well-known and proven BIOTRON-CT automatic modules and the high-efficiency ROTON-B cavitation reactors. When designing the BIOTRON-R units, our engineers considered years of successful operational experience from previous models and incorporated our most recent and effective technological developments.

The new BIOTRON-R automatic modules stand out for:

An exceptionally high fatty acid methyl ester (FAME) conversion rate, reaching up to 99%.
Low energy consumption.
Compact size.
Low noise levels.
High reliability.
A unique software system that minimizes human error.

BIOTRON-R Biofuel Generator – Technical Specifications

	BIOTRON-R 500	BIOTRON-R 1000
Nominal capacity, L/h	500-600	1000-1200
Installed power, kW	18	33
Max permissible liquid temperature in equipment, °C	770	1035
Max admissible operating temperature, °C	90	90
Degree of automation	Fully automatic	Fully automatic
Operating mode	Continuousc	Continuous
Treatment efficiency, kWh/L	0,028	0,028
Adjustable output rate	Yes	Yes
Specific raw material requirements	None	None
Floor space per module, m²	3,0	4,0
Dimensions (L × W × H), mm	2300х1380х2230	2520х1380х2620
Explosion-proof certification	ATEX	ATEX

	BIOTRON-R 500-S	BIOTRON-R 1000-S
Nominal capacity, L/h	500-600	1000-1200
Installed power, kW	17	32
Max permissible liquid temperature in equipment, °C	575	785
Max admissible operating temperature, °C	90	90
Degree of automation	Fully automatic	Fully automatic
Operating mode	Continuous	Continuous
Treatment efficiency, kWh/L	0,028	0,028
Adjustable output rate	Yes	Yes
Specific raw material requirements	None	None
The area, occupied by a single module, m2	2.0	3.0
Dimensions (L x W x H), mm	1440х1380х1410	1500х1380х1410
Explosion safety certificates	ATEX	ATEX

THE BIOTRON-R BIOFUEL GENERATOR INCLUDES THREE MAIN AUTOMATED MODULES:

The BIOTRON-R biofuel generator includes three main automated modules, each of which is designed to perform a specific stage of the biodiesel production process with maximum efficiency, precision, and minimal operator involvement.

1. ROTON-B MAGNETIC IMPULSE CAVITATION REACTORS

The ROTON-B reactor is the core of the BIOTRON-R automatic modules and represents our company’s latest research in physicochemical mechanics and acoustic chemistry.

The ROTON-B reactor generates cavitation using a magnetic impulse hydrodynamic method, a highly effective and patented technology for generating cavitation directly within a liquid flow. The cavitation cloud is maintained by a magnetic field in the exact processing zone of the reactor, directly affecting the raw material passing through the cavitator. This guarantees high efficiency, safety, and long service life.

These reactors do not require high-quality feedstock, and currently offer the highest performance in biodiesel production equipment.

Technical Specifications:

	PULSAR-CT 805	PULSAR-CT 715	PULSAR-CT 730
Nominal capacity, L/h	150	500	500
Power, kW	4.5	15	30
Weight, kg	79	235	405
Operating mode	Continuous	Continuous	Continuous
Treatment efficiency, kWh/L	0,03	0,028	0,028
Adjustable output rate	Yes	Yes	Yes
Dimensions (L × W × H), mm	800х400х420	1050х450х550	1490х560х675
Explosion-proof certification	ATEX	ATEX	ATEX

2. PPS-CT 1200 ELECTRONIC SYSTEM FOR PREMIXING AND RAW MATERIAL DOSING

	PPS-CT 1200
Max capacity, L/h	1200
Number of components	3
Power consumption, kW	2
Explosion-proof certification	ATEX
Automation level	Fully automatic

Traditional dosing systems used by other manufacturers fail to maintain consistent dosing when physical properties of the feedstock change (such as temperature, container level, or oil viscosity). Our proprietary system overcomes these issues, delivering dosing accuracy of ±0.1%, and includes:

Pre-mixing capabilities.
Adjustable flow and outlet pressure.
Real-time dosing regulation.

The system uses high-security electronics and software developed by FANUC (Japan). The processor continuously monitors all production parameters: feedstock volume, flow rate, mixing intensity, pipe cleanliness, valve tightness, etc. In the event of an emergency (e.g. feedstock depletion), the processor will:

Halt operations.
Emit an audible alarm.
Display a detailed error code and description on-screen (e.g., “Feedstock tank is empty”).

3. ELECTRONIC SYSTEM FOR MONITORING FILLING, SEPARATION, AND FINAL PRODUCT TRANSFER

To eliminate human error and ensure precise biodiesel output, our modules feature an automated separation monitoring system. An array of ultrasonic sensors constantly analyzes the state of glycerin and biodiesel within the separator tank. These sensors send real-time data to a central computer that:

Assesses the degree of reaction completeness.
Manages the separation of biodiesel and glycerin.
Directs the finished products to their respective storage tanks.

The process is fully continuous.

If a malfunction occurs (e.g. separation slows or halts), the system automatically stops and alerts the operator for immediate troubleshooting.

For more information on this separation monitoring system, please refer to our accompanying animated presentation.

USER-FRIENDLY SOFTWARE FOR BIOTRON BIOFUEL CAVITATION GENERATORS – NO TECHNICAL SKILLS REQUIRED

All module operations of the cavitation biodiesel generator are controlled by a microprocessor. The software interface is intuitive and user-friendly, requiring only basic computer mouse actions.

In maintenance mode, the operator can:

Adjust individual module components.
Fine-tune sensor sensitivity.
Troubleshoot specific mechanisms.

In automatic mode, the entire process starts by simply pressing the “START” button — the BIOTRON-CT takes care of the rest autonomously.

A single PC can operate up to five BIOTRON-CT modules simultaneously.

Both the software and all electronic components are developed in-house using high-performance systems from FANUC, a globally recognized leader in industrial automation technology.